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Hardware Integration Case Study – Public Self-Service Kiosk (Project G639)

Self-Service Information Kiosk for Public Tax Payments

Eastern Europe | Industrial Design, Hardware Integration & Production Supervision

This hardware integration case study documents the engineering process, component matching, and supervised production of a public self-service payment kiosk.


Project Overview

Project G639 was developed for a Romanian IT company operating across Eastern Europe, specialized in software solutions for public administration and digital public services.

The client had completed the software platform for a self-service tax payment system intended for public environments. The project required a complete hardware ecosystem capable of supporting continuous operation, secure transactions, and scalable deployment.

SHAMANA was engaged to convert functional software requirements into a fully engineered, manufacturable, and deployable hardware system, while acting as the technical owner of the hardware process on behalf of the client.


Initial Client Input

The client provided:

  • functional requirements derived from the software architecture,

  • required user interactions and peripherals,

  • strict maximum external dimensions,

  • no industrial design,

  • no validated hardware architecture,

  • no production or quality control framework.

The challenge was not procurement, but end-to-end hardware engineering and execution control.


SHAMANA Scope of Work

SHAMANA assumed responsibility for the complete hardware lifecycle:

  • industrial design and hardware architecture,

  • component matching and technical validation,

  • factory selection and integration setup,

  • production supervision and quality control,

  • technical documentation,

  • deployment and commissioning readiness.


Industrial Design & Hardware Architecture

SHAMANA defined the complete physical and technical architecture of the kiosk, translating abstract functional requirements into a coherent industrial product.

This included:

  • enclosure proportions and structural logic,

  • internal component layout and access paths,

  • thermal and electrical design constraints,

  • reinforcement for public-use environments,

  • compliance with all dimensional limits.

The result was a repeatable, serviceable industrial design, not a one-off prototype.

Rendered CAD model validating enclosure proportions, internal layout, and integration constraints prior to production.

Custom Display & Touch Integration

To meet usability requirements, SHAMANA engineered a custom large-format interface:

  • 32-inch industrial display,

  • customized projected capacitive touchscreen (CTP).

The integration required mechanical adaptation, precise alignment, signal compatibility validation, and long-term reliability assurance within the kiosk architecture.


System-Level Component Matching – Hardware Integration Case Study

Project G639 was engineered at system level, not component level.

The kiosk integrates:

  • industrial embedded PC,

  • 32” custom display + CTP,

  • camera-based QR / barcode scanner,

  • thermal receipt printer,

  • Wi-Fi connectivity,

  • 5G cellular connectivity for autonomous and redundant operation,

  • power conversion and internal cabling systems.

All components were selected and matched based on compatibility, reliability, serviceability, and lifecycle availability.


Connectivity & Computing Architecture

The system core is an industrial-grade computing platform designed for continuous operation.

Dual connectivity was implemented:

  • Wi-Fi for local network environments,

  • 5G for independent operation and redundancy in public infrastructure deployments.

This architecture ensures operational continuity and flexible installation scenarios.


Factory Selection & Production Supervision

SHAMANA identified and coordinated a factory capable of full system integration.

Beyond design transfer, SHAMANA actively supervised the production process on behalf of the client, ensuring:

  • correct implementation of the approved design,

  • compliance with integration and assembly instructions,

  • consistency across all produced units,

  • early detection and correction of potential deviations.

Production supervision was performed as a technical control function, not as product ownership, ensuring the client received hardware aligned with the validated specifications.


Manufacturing Instructions & Factory Enablement

To support controlled production, SHAMANA developed a factory-specific assembly and installation manual, including:

  • step-by-step assembly instructions,

  • wiring and interconnection logic,

  • critical inspection checkpoints,

  • validated installation sequences.

This documentation enabled the factory to reproduce the system reliably and consistently.


Operation, Commissioning & Usage Documentation

SHAMANA also prepared:

  • an operation manual,

  • commissioning and initial setup guide,

  • usage instructions adapted to public-service environments.

These documents ensure independent installation, commissioning, operation, and servicing of the kiosks.


Production & Deployment Status

  • The system was approved after prototype and validation phases.

  • Project G639 entered series production.

  • Approximately 80–100 units are currently deployed.

  • The kiosks are actively used for public tax payment services.


Technical Outcome

Through industrial design ownership, system-level engineering, production supervision, and comprehensive documentation, Project G639 evolved from a software-only concept into a stable, scalable public-service hardware platform.

The project demonstrates SHAMANA’s ability to:

  • engineer industrial hardware from functional requirements,

  • integrate complex multi-component systems,

  • supervise production on behalf of clients,

  • deliver deployable, service-ready hardware solutions.


Final Takeaway

Hardware integration does not end at design approval.It ends when production consistently delivers what was engineered.

Internal Reference

  • Project code: G639

  • Market: Eastern Europe

  • Application: Public self-service tax payment infrastructure

  • Status: In production and active deployment



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