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Factory production support in qualified Chinese plants — pilot stabilization & multi-plant consistency

Factory Production Support

Open, stabilize, and scale production across qualified plants — with IP-safe split manufacturing.

One-step Integrated Service

ISO 9001 workflows • On-site engineers • Multi-plant scaling • 4-stage QC • No commissions 

What we do

  • We open production in qualified plants, stabilize the pilot run, then scale across multiple factories while keeping specs, tolerances, and documentation consistent. 

  • Supplier onboarding & line readiness (capacity, tooling, work instructions)

  • Golden sample & documentation pack (BOM, drawings, control plan, acceptance criteria)

  • Pilot stabilization → ramp-up with capability checks (FAI/PPAP-style where needed)

  • Cross-plant consistency: same SOPs, jigs, gauges, and sign-off rules everywhere

  • Four-stage on-site QC: IQC → first-article → mid-production → pre-shipment (evidence & CAPA)

IP-safe split manufacturing (optional)

  • For sensitive products, we design an IP-safe architecture: each factory makes only a subset (sub-assemblies/components), under NNN/NDA and contract clauses. Final assembly happens in a controlled plant we know and supervise.
    Result: suppliers can’t reproduce your full product, and you keep your margin and market lead.

  • How we implement it

  • Componentized BOM with separate routings and anonymized part codes

  • NNN/NDA & penalties embedded in Chinese-law contracts (jurisdiction, evidence, remedies)

  • Secure assembly & packaging in a trusted facility (CCTV zones, access control)

  • Traceable evidence pack: photos/video, serials, and sign-offs per station

  • Periodic IP gate reviews aligned to the contract and audit checklist.

Technical support & industrial design

  • DFM/DFQ reviews, material choices, tolerances, jigs, gauges

  • Tooling management: design review, trials, maintenance schedule

  • Industrial design support where required (user experience, enclosure/finish)

  • Documentation: SOPs, work instructions, control plan, labeling/marking for export

Quality control 

  • IQC: materials & components on arrival (specs, certs)

  • First-Article: first good piece; geometry/fit/finish vs. golden sample

  • In-Process (mid-production): checks at the cheapest point to fix defects

  • Pre-Shipment: final AQL, functional and packaging compliance (photo/video pack)

What we do
IP-safe split manufacturing
Technical support & Industrial design
Quality control
IP-safe split manufacturing — sub-assemblies in separate factories, final assembly in controlled plant

Our process (gated, shareable evidence)

RFQ & feasibility → Supplier onboarding → Golden sample sign-off → Pilot run → Scale across plants → Consolidation & export (with legal paperwork)

Every step runs on ISO 9001 workflows with control points and shareable evidence, aligned with „Premier Services”.

Process
Deliverables

What we deliver

  • Supplier onboarding & line readiness (capacity, tooling, work instructions).

  • Golden sample & documentation pack (BOM, drawings, control plan, acceptance criteria).

  • Pilot stabilization → ramp-up with capability checks (FAI / PPAP-style where needed).

  • Cross-plant consistency (SOPs, fixtures, gauges, audits, sign-off rules).

  • Four-stage on-site QC: IQC → First-Article → In-Process → Pre-Shipment, with photo/video evidence and CAPA.

  • Technical support & industrial design (DFM/DFQ, materials, finishes, serviceability).

  • Tooling management (design review, T0–Tn trials, maintenance plan).

  • Consolidation & legal export paperwork, ready for your market.

  • Integrated service: Part of our unified program — not sold separately.

Case snapshots

A. DocuBox / Secure enclosure:

Split manufacturing for sheet-metal and electronics, with controlled final assembly under an IP-safe plan.

  • Componentized BOM & separate routings

  • Controlled final assembly (access control)

  • Traceable evidence: serials, photos/video

  • Designing

View case >

B. Info Kiosk:

Industrial & technical alignment, anti-vandal finishes, and field-serviceable design.

  • ID/ME sync on tolerances & serviceability

  • Anti-vandal coatings and fixtures

  • Modular access for maintenance

  • Designing

View case >

C. Lighting poles & sub-assemblies:

Design, integration, and repeatable finishing across qualified plants.

  • Welding fixtures & capability checks

  • Powder-coat adhesion & salt-spray validation

  • Load, fit, and alignment tests and certifications.

View case >

Micro-FAQ

Power Your China Supply Chain with Our Integrated Service Solutions

Micro-FAQ

Q: Do you sell this service standalone?
A: No. It’s part of an integrated program (projects only).

Q: Can you protect our IP during scale-up?
A: Yes. We apply IP-safe split manufacturing under NNN/NDA, with controlled final assembly and contractual penalties.

Q: What deliverables do we receive?

A: Golden sample, SOPs, control plan, evidence pack (photo/video), inspection reports, and export docs.

Shamana Sourcing - China supplier audit: legal status, capacity, tooling and certifications verified for compliant manufacturing

Business License Number: 

91441900MA4WN5MJ8Y

ISO9001 SHAMANA Sourcing

Export License Reg. No.: 

04885825

Visit NOW our Display Website:

Horoma Display by SHAMANA

CONTACT

HQ: RM 2001, Bld. 6, Huixing Commercial Center, No.1 Dongsheng Rd., Middle Shandong, Shilong, Dongguan, Guangdong 523320


Branch Office: No.79-81 XingHu West Rd, HuShan New Business Village, ShiWan, Huizhou, Guangdong

China

WORKING HOURS

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SHAMANA - Empowering Global Trade Since 2017
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